1. Home
  2. Project
  3. 🔋 EV & Automotive Makers: Ditch Terminal Crimping – Ultrasonic Wire Bonding Solves Your Biggest Connection Headaches!

🔋 EV & Automotive Makers: Ditch Terminal Crimping – Ultrasonic Wire Bonding Solves Your Biggest Connection Headaches!

Struggling with loose crimps causing overheating in high-voltage harnesses? Frustrated by aluminum-copper corrosion shortening battery life? Our ultrasonic wire bonding tech eliminates these pain points with solid-state molecular fusion – no gaps, no weak links.

 

D00M welding sample

Customer’s Welded Sample of D00M 

✨ Why It’s a Game-Changer for Your Production Line
  • Unbeatable Reliability: Handles -40℃~150℃ extremes & 10-2000Hz vibrations (common in engine bays). Stable resistance ≤50μΩ (3x lower than crimps!) to avoid fire risks in EVs.
  • Aluminum Wire Ready: Breaks through Al₂O₃ oxide layers for corrosion-free Al-Al/Al-Cu bonds – cut 线束 (harness) weight by 40% without sacrificing performance.
  • Mass-Production Speed: 3-8 seconds per joint (vs. 15-30s for crimping). Integrates seamlessly with robotic lines to boost output by 200%.
  • Cost Savings That Add Up: No expensive terminals (save $0.5-$5 per harness!) + 10x longer maintenance cycles vs. crimp dies. Slash total costs by 15%-30% yearly.
  • Eco & Compliance Win: Zero plating wastewater, no VOC lubricants – fully RoHS/REACH compliant to meet global green manufacturing standards.
📈 Perfect for EV batteries, autonomous vehicle sensors, industrial power cables & medical device wiring.
📩For more information, please feel free to contact us:
📧Email: delin@himinsens.com
📞Tel: +8618938694287
📍Address: 101, Building 8, Jin’an Building, Shangcun, Gongming Street, Guangming District, Shenzhen,China
#WireProcessing #ProductionEfficiency #AutomationEquipment #Terminal Crimpping Machine #EVBatteryTech #AutomotiveManufacturing #UltrasonicBonding #SustainableEngineering #HighVoltageConnections #AluminumWireSolutions
w

24/7 Live Chat

Global customer service center, 24 hours online to provide you with pre-sales and after-sales consulting services.

agsdix-sele-delivery

Fast Delivery

A comprehensive supply chain management system, smart production system for products, and quality control management system ensure rapid delivery within 30 days.

~

Secure Checkout

We support T/T and also support international third-party guarantee platform payment methods such as Alibaba. We promise to return and exchange the goods within 7 days of receipt so that you can buy with confidence and use them comfortably.

Related Projects

Pin It on Pinterest

Share This