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Himinsen HMS-D04G Ultrasonic Terminal Welding Machine: Redefining High-Power Precision Welding for Automotive & New Energy Harnesses

Himinsen is proud to launch the HMS-D04G Ultrasonic Terminal Welding Machine, a game-changing solution engineered for the most demanding automotive wire harness and new energy vehicle (NEV) manufacturing applications. Built with fully in-house developed core components, this machine delivers uncompromising stability, controllable costs, and industry-leading performance for mass production.
 

 

✨ Key Advantages

HMS-D04G Ultrasonic Terminal Welding Machine

HMS-D04G Ultrasonic Terminal Welding Machine

🔧 Industry-Leading Welding Capabilities

 
  • Unmatched Power: 26000W high-power output (China’s first in this class) enables ultra-large cross-section welding
  • Wide Material Compatibility:
    • Copper wire: 25-220 mm²
    • Aluminum wire: 70-255 mm²
     
  • Superior Production Efficiency: 90-150 pieces per hour, ideal for high-volume automotive lines
  • Near-Base-Metal Joint Strength: Zero process loss, with a mass production yield exceeding 99.9%
 

🧠 Smart & Reliable Control System

 
  • Equipped with a digital circuit and intelligent control system for intuitive parameters and traceable data
  • Multi-level user rights management for secure operation
  • Multi-language interface for global production lines
  • Built-in MES system compatibility for seamless factory integration
  • Stores up to 100,000 sets of welding data for full process traceability
  • Advanced defect prevention: Eliminates cold welds, missing welds, and mis-welds
 

🛡️ Robust Industrial Design

 
  • Input: AC 380V 50Hz, 20 KHz working frequency
  • Air Pressure Requirement: > 0.5 MPa
  • Dimensions: 206016501300 mm, Weight: 944 kg
  • Fully enclosed structure for safe, clean operation in industrial environments
 

 

🚀 Ideal Applications

 
The HMS-D04G is purpose-built for:
 
  • New energy vehicle high-voltage wire harness welding
  • Automotive terminal and connector assembly
  • Large cross-section copper/aluminum wire splicing
  • Aerospace, medical electronics, and industrial automation wiring systems
 
From 90mm² to 160mm² copper wire welding, and beyond, the HMS-D04G delivers consistent, reliable results that meet the strictest automotive quality standards.
 

 

🌟 Why Choose Himinsen?

 
At Himinsen, we focus on making welding simpler, connections safer, and manufacturing more efficient. The HMS-D04G is the result of our deep expertise in ultrasonic welding technology, designed to solve the pain points of large-scale wire harness production.
 
Contact our global sales team today to learn more about the HMS-D04G and how it can elevate your production efficiency.
 
Himinsen – Your Trusted Partner in Ultrasonic Welding Innovation
📩For more information, please feel free to contact us:
📧Email: delin@himinsens.com
📞Tel: +8618938694287
📍Address: 101, Building 8, Jin’an Building, Shangcun, Gongming Street, Guangming District, Shenzhen,China
#HIMINSEN #IndustrialSolutions#Knowledge of the wire harness processing industry#Ultrasonic Wire Harness Welding Machine# wire harness processing machinery and equipment#HMS-D04G Ultrasonic Terminal Welding Machine

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