Struggling with loose crimps causing overheating in high-voltage harnesses? Frustrated by aluminum-copper corrosion shortening battery life? Our ultrasonic wire bonding tech eliminates these pain points with solid-state molecular fusion – no gaps, no weak links.
Customer’s Welded Sample of D00M
✨ Why It’s a Game-Changer for Your Production Line
- Unbeatable Reliability: Handles -40℃~150℃ extremes & 10-2000Hz vibrations (common in engine bays). Stable resistance ≤50μΩ (3x lower than crimps!) to avoid fire risks in EVs.
- Aluminum Wire Ready: Breaks through Al₂O₃ oxide layers for corrosion-free Al-Al/Al-Cu bonds – cut 线束 (harness) weight by 40% without sacrificing performance.
- Mass-Production Speed: 3-8 seconds per joint (vs. 15-30s for crimping). Integrates seamlessly with robotic lines to boost output by 200%.
- Cost Savings That Add Up: No expensive terminals (save $0.5-$5 per harness!) + 10x longer maintenance cycles vs. crimp dies. Slash total costs by 15%-30% yearly.
- Eco & Compliance Win: Zero plating wastewater, no VOC lubricants – fully RoHS/REACH compliant to meet global green manufacturing standards.
📈 Perfect for EV batteries, autonomous vehicle sensors, industrial power cables & medical device wiring.
📩For more information, please feel free to contact us:
📧Email: delin@himinsens.com
📞Tel: +8618938694287
📍Address: 101, Building 8, Jin’an Building, Shangcun, Gongming Street, Guangming District, Shenzhen,China
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