{"id":987510233,"date":"2026-04-02T08:00:10","date_gmt":"2026-04-02T00:00:10","guid":{"rendered":"https:\/\/www.himinsens.com\/?p=987510233"},"modified":"2026-04-01T16:15:15","modified_gmt":"2026-04-01T08:15:15","slug":"himinsen-hms-d04g-ultrasonic-terminal-welding-machine-redefining-high-power-precision-welding-for-automotive-new-energy-harnesses","status":"publish","type":"post","link":"https:\/\/www.himinsens.com\/zh\/himinsen-hms-d04g-ultrasonic-terminal-welding-machine-redefining-high-power-precision-welding-for-automotive-new-energy-harnesses\/","title":{"rendered":"Himinsen HMS-D04G Ultrasonic Terminal Welding Machine: Redefining High-Power Precision Welding for Automotive &#038; New Energy Harnesses"},"content":{"rendered":"<div><strong>Himinsen is proud to launch the HMS-D04G Ultrasonic Terminal Welding Machine, a game-changing solution engineered for the most demanding automotive wire harness and new energy vehicle (NEV) manufacturing applications. Built with fully in-house developed core components, this machine delivers uncompromising stability, controllable costs, and industry-leading performance for mass production.<\/strong><\/div>\r\n<div>\u00a0<\/div>\r\n<hr \/>\r\n<div>\u00a0<\/div>\r\n<h2><strong>\u2728 Key Advantages<\/strong><\/h2>\r\n<div>\r\n<div id=\"attachment_987510234\" style=\"width: 681px\" class=\"wp-caption alignnone\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-987510234\" class=\"wp-image-987510234\" src=\"https:\/\/www.himinsens.com\/wp-content\/uploads\/2026\/04\/D04G-\u6d77\u62a5\u56fe-scaled.jpg\" alt=\"HMS-D04G Ultrasonic Terminal Welding Machine\" width=\"671\" height=\"823\" srcset=\"https:\/\/www.himinsens.com\/wp-content\/uploads\/2026\/04\/D04G-\u6d77\u62a5\u56fe-scaled.jpg 2089w, https:\/\/www.himinsens.com\/wp-content\/uploads\/2026\/04\/D04G-\u6d77\u62a5\u56fe-245x300.jpg 245w, https:\/\/www.himinsens.com\/wp-content\/uploads\/2026\/04\/D04G-\u6d77\u62a5\u56fe-836x1024.jpg 836w, https:\/\/www.himinsens.com\/wp-content\/uploads\/2026\/04\/D04G-\u6d77\u62a5\u56fe-768x941.jpg 768w, https:\/\/www.himinsens.com\/wp-content\/uploads\/2026\/04\/D04G-\u6d77\u62a5\u56fe-1253x1536.jpg 1253w, https:\/\/www.himinsens.com\/wp-content\/uploads\/2026\/04\/D04G-\u6d77\u62a5\u56fe-1671x2048.jpg 1671w, https:\/\/www.himinsens.com\/wp-content\/uploads\/2026\/04\/D04G-\u6d77\u62a5\u56fe-10x12.jpg 10w, https:\/\/www.himinsens.com\/wp-content\/uploads\/2026\/04\/D04G-\u6d77\u62a5\u56fe-1080x1323.jpg 1080w, https:\/\/www.himinsens.com\/wp-content\/uploads\/2026\/04\/D04G-\u6d77\u62a5\u56fe-1280x1569.jpg 1280w, https:\/\/www.himinsens.com\/wp-content\/uploads\/2026\/04\/D04G-\u6d77\u62a5\u56fe-980x1201.jpg 980w, https:\/\/www.himinsens.com\/wp-content\/uploads\/2026\/04\/D04G-\u6d77\u62a5\u56fe-480x588.jpg 480w, https:\/\/www.himinsens.com\/wp-content\/uploads\/2026\/04\/D04G-\u6d77\u62a5\u56fe-600x735.jpg 600w, https:\/\/www.himinsens.com\/wp-content\/uploads\/2026\/04\/D04G-\u6d77\u62a5\u56fe-64x78.jpg 64w\" sizes=\"(max-width: 671px) 100vw, 671px\" \/><p id=\"caption-attachment-987510234\" class=\"wp-caption-text\"><\/strong> <strong>HMS-D04G Ultrasonic Terminal Welding Machine<\/strong><\/p><\/div>\r\n<\/div>\r\n<h3><strong>\ud83d\udd27 Industry-Leading Welding Capabilities<\/strong><\/h3>\r\n<div>\u00a0<\/div>\r\n<ul>\r\n<li><strong>Unmatched Power: 26000W high-power output (China\u2019s first in this class) enables ultra-large cross-section welding<\/strong><\/li>\r\n<li><strong>Wide Material Compatibility:<\/strong>\r\n<ul>\r\n<li><strong>Copper wire: 25-220 mm\u00b2<\/strong><\/li>\r\n<li><strong>Aluminum wire: 70-255 mm\u00b2<\/strong><\/li>\r\n<\/ul>\r\n<div>\u00a0<\/div>\r\n<\/li>\r\n<li><strong>Superior Production Efficiency: 90-150 pieces per hour, ideal for high-volume automotive lines<\/strong><\/li>\r\n<li><strong>Near-Base-Metal Joint Strength: Zero process loss, with a mass production yield exceeding 99.9%<\/strong><\/li>\r\n<\/ul>\r\n<div>\u00a0<\/div>\r\n<h3><strong>\ud83e\udde0 Smart &amp; Reliable Control System<\/strong><\/h3>\r\n<div>\u00a0<\/div>\r\n<ul>\r\n<li><strong>Equipped with a digital circuit and intelligent control system for intuitive parameters and traceable data<\/strong><\/li>\r\n<li><strong>Multi-level user rights management for secure operation<\/strong><\/li>\r\n<li><strong>Multi-language interface for global production lines<\/strong><\/li>\r\n<li><strong>Built-in MES system compatibility for seamless factory integration<\/strong><\/li>\r\n<li><strong>Stores up to 100,000 sets of welding data for full process traceability<\/strong><\/li>\r\n<li><strong>Advanced defect prevention: Eliminates cold welds, missing welds, and mis-welds<\/strong><\/li>\r\n<\/ul>\r\n<div>\u00a0<\/div>\r\n<h3><strong>\ud83d\udee1\ufe0f Robust Industrial Design<\/strong><\/h3>\r\n<div>\u00a0<\/div>\r\n<ul>\r\n<li><strong>Input: AC 380V 50Hz, 20 KHz working frequency<\/strong><\/li>\r\n<li><strong>Air Pressure Requirement: &gt; 0.5 MPa<\/strong><\/li>\r\n<li><strong>Dimensions: 2060<em>1650<\/em>1300 mm, Weight: 944 kg<\/strong><\/li>\r\n<li><strong>Fully enclosed structure for safe, clean operation in industrial environments<\/strong><\/li>\r\n<\/ul>\r\n<div>\u00a0<\/div>\r\n<hr \/>\r\n<div>\u00a0<\/div>\r\n<h2><strong>\ud83d\ude80 Ideal Applications<\/strong><\/h2>\r\n<div>\u00a0<\/div>\r\n<div><strong>The HMS-D04G is purpose-built for:<\/strong><\/div>\r\n<div>\u00a0<\/div>\r\n<ul>\r\n<li><strong>New energy vehicle high-voltage wire harness welding<\/strong><\/li>\r\n<li><strong>Automotive terminal and connector assembly<\/strong><\/li>\r\n<li><strong>Large cross-section copper\/aluminum wire splicing<\/strong><\/li>\r\n<li><strong>Aerospace, medical electronics, and industrial automation wiring systems<\/strong><\/li>\r\n<\/ul>\r\n<div>\u00a0<\/div>\r\n<div><strong>From 90mm\u00b2 to 160mm\u00b2 copper wire welding, and beyond, the HMS-D04G delivers consistent, reliable results that meet the strictest automotive quality standards.<\/strong><\/div>\r\n<div>\u00a0<\/div>\r\n<hr \/>\r\n<div>\u00a0<\/div>\r\n<h2><strong>\ud83c\udf1f Why Choose Himinsen?<\/strong><\/h2>\r\n<div>\u00a0<\/div>\r\n<div><strong>At Himinsen, we focus on making welding simpler, connections safer, and manufacturing more efficient. The HMS-D04G is the result of our deep expertise in ultrasonic welding technology, designed to solve the pain points of large-scale wire harness production.<\/strong><\/div>\r\n<div>\u00a0<\/div>\r\n<div><strong>Contact our global sales team today to learn more about the HMS-D04G and how it can elevate your production efficiency.<\/strong><\/div>\r\n<div>\u00a0<\/div>\r\n<div><strong>Himinsen \u2013 Your Trusted Partner in Ultrasonic Welding Innovation<\/strong><\/div>\r\n<div>\r\n<div>\r\n<div>\r\n<figure class=\"wp-block-image size-full is-resized\"><strong><img loading=\"lazy\" decoding=\"async\" width=\"376\" height=\"114\" class=\"wp-image-987509567\" style=\"width: 230px; height: auto;\" src=\"https:\/\/www.himinsens.com\/wp-content\/uploads\/2025\/06\/\u9ad8\u6e05\u7248.png\" alt=\"\" srcset=\"https:\/\/www.himinsens.com\/wp-content\/uploads\/2025\/06\/\u9ad8\u6e05\u7248.png 376w, https:\/\/www.himinsens.com\/wp-content\/uploads\/2025\/06\/\u9ad8\u6e05\u7248-300x91.png 300w, https:\/\/www.himinsens.com\/wp-content\/uploads\/2025\/06\/\u9ad8\u6e05\u7248-18x5.png 18w, https:\/\/www.himinsens.com\/wp-content\/uploads\/2025\/06\/\u9ad8\u6e05\u7248-64x19.png 64w\" sizes=\"(max-width: 376px) 100vw, 376px\" \/><\/strong><\/figure>\r\n<strong><!-- \/wp:post-content -->\r\n\r\n<!-- wp:paragraph -->\ud83d\udce9For more information, please feel free to contact us:<\/strong><\/div>\r\n<div><strong>\ud83d\udce7Email: delin@himinsens.com<\/strong><\/div>\r\n<div><strong>\ud83d\udcdeTel: +8618938694287<\/strong><\/div>\r\n<\/div>\r\n<div><strong>\ud83d\udccdAddress: 101, Building 8, Jin&#8217;an Building, Shangcun, Gongming Street, Guangming District, Shenzhen,China<\/strong><\/div>\r\n<div><strong>#HIMINSEN #IndustrialSolutions#Knowledge of the wire harness processing industry#Ultrasonic Wire Harness Welding Machine# wire harness processing machinery and equipment#HMS-D04G Ultrasonic Terminal Welding Machine<\/strong><\/div>\r\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Himinsen is proud to launch the HMS-D04G Ultrasonic Terminal Welding Machine, a game-changing solution engineered for the most demanding automotive wire harness and new energy vehicle (NEV) manufacturing applications. Built with fully in-house developed core components, this machine delivers uncompromising stability, controllable costs, and industry-leading performance for mass production. \u00a0 \u00a0 \u2728 Key Advantages \ud83d\udd27 [&hellip;]<\/p>","protected":false},"author":6,"featured_media":987510234,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1,181,281,183,252],"tags":[290],"class_list":["post-987510233","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-others","category-ultrasonic-welding-machine","category-ultrasonic-wire-harness-welding-machine","category-wire-harness-processing-industry","category-wire-harness-processing-machinery-and-equipment","tag-hms-d04g-ultrasonic-terminal-welding-machine"],"_links":{"self":[{"href":"https:\/\/www.himinsens.com\/zh\/wp-json\/wp\/v2\/posts\/987510233","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.himinsens.com\/zh\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.himinsens.com\/zh\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.himinsens.com\/zh\/wp-json\/wp\/v2\/users\/6"}],"replies":[{"embeddable":true,"href":"https:\/\/www.himinsens.com\/zh\/wp-json\/wp\/v2\/comments?post=987510233"}],"version-history":[{"count":2,"href":"https:\/\/www.himinsens.com\/zh\/wp-json\/wp\/v2\/posts\/987510233\/revisions"}],"predecessor-version":[{"id":987510239,"href":"https:\/\/www.himinsens.com\/zh\/wp-json\/wp\/v2\/posts\/987510233\/revisions\/987510239"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.himinsens.com\/zh\/wp-json\/wp\/v2\/media\/987510234"}],"wp:attachment":[{"href":"https:\/\/www.himinsens.com\/zh\/wp-json\/wp\/v2\/media?parent=987510233"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.himinsens.com\/zh\/wp-json\/wp\/v2\/categories?post=987510233"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.himinsens.com\/zh\/wp-json\/wp\/v2\/tags?post=987510233"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}