Product Overview
Ultrasonic Wire Harness Welding Machine
The HMS-D00M ultrasonic terminal welding machine is a desktop semi-automatic welding solution engineered for precision wire harness-to-terminal joining. Designed with ergonomic height adjustment for operator comfort, it features a stable 4-cylinder, dual-solenoid valve control system for consistent, reliable operation. The industrial touchscreen interface delivers intuitive operation and real-time data visibility. Powered by Haimingsheng (HIMINSEN)’s independently developed transducers, generators, horns, and welding heads, the machine delivers a significant boost in overall performance, making it ideal for joining copper/tinned/aluminum wires to copper/aluminum terminals across a wide range of industrial applications.
Key Technical Advantages
Ultrasonic Wire Harness Welding Machine
- Ergonomic Design: Optimized height adjustment aligns with human engineering principles, reducing operator fatigue and boosting production efficiency.
- Stable Control System: The 4-cylinder, dual-solenoid valve architecture ensures smooth, precise operation and consistent welding quality.
- Proprietary Core Components: In-house developed transducers, generators, horns, and welding heads optimize energy transfer, enhancing weld strength and extending equipment lifespan.
- Intuitive HMI: Industrial-grade touchscreen display for straightforward operation and clear, real-time parameter monitoring.
Core Performance & Functional Features
1. Welding Capabilities
- Welding Range:
- 1.5mm² – 12mm² copper wire to copper terminals
- 1.5mm² – 16mm² aluminum wire to copper terminals
- Compatible Materials:
- Copper wire with silver-plated copper terminals, nickel-plated copper terminals, and bare copper terminals
- Aluminum wire with silver-plated copper terminals, silver-plated aluminum terminals, and bare copper terminals
- Welding Mode: 180° wire-to-terminal straight welding for standard harness applications
2. Safety & Intelligent Functions
- Dual-Hand Start: Complies with industrial safety standards to prevent accidental operation.
- MES System Integration: Supports identification and collection of real-time welding data (power, stroke, time, etc.) for factory digital management (custom integration required).
- Intelligent Self-Inspection: Generates quality monitoring profiles via the first 5 welds, inspecting weld height, power, time, and energy to detect anomalies, trigger alarms, and stop production automatically to eliminate defective products.
- Error-Proofing: Position monitoring to identify misloaded materials and prevent production errors at the source.
- Large-Capacity Data Storage: Stores up to 100,000 sets of key parameters (welding date, quantity, specification, time, energy, power, frequency) for full production traceability.
- Fast Specification Switching: Optimized human-machine interaction for simple, efficient switching between different wire specifications, enabling flexible production.
Application Industries
Widely used for welding copper/tinned/aluminum wires to copper/aluminum terminals, the HMS-D00M ultrasonic terminal welding machine serves as a reliable solution for automotive manufacturing, instrumentation, communication equipment, home appliances, and other industries requiring high-precision wire harness connections.
📧Email: delin@himinsens.com
📞Tel: +8618938694287
📍Address: 101, Building 8, Jin’an Building, Shangcun, Gongming Street, Guangming District, Shenzhen,China
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